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WEALDEN TOOL
      TCT ROUTER BITS                                                            Quality products - quality service
                                                       COM PAN Y


         RAISE-A-PANEL MOULDING CUTTERS



         An increasingly common requirement these days is the production
         of mock panelling on solid timber or MDF panels for furniture
         manufacture. This operation is usually carried out using a template
         with a top bearing guided classic ogee cutter. Whilst the result is
         effective it does not resemble a true raised panel.
         Our unique new system uses two cutters which, with two passes
         using the same template, will produce an effect that more closely
         echos a traditional raised panel.



         These two flute top bearing guided cutters are available either
         singly or in matched sets. Two sizes are available which produce
         either a 30mm or 40mm wide moulding and in both cases the depth
         of the moulded groove is 10-12mm.
         The unique design of the cutters allows the use of a single
         template to produce a moulded recess with a classical profile on
         one side and a panel raise on the other.

         CUTTER SETS

           Set       Shank Moulding     Profile    Raise
           Part No.   size    width      cutter    cutter
           T1652      1/4     30mm       T1650      T1656
           T1654 – 8  8mm     30mm     T1651 – 8  T1657 – 8
           T1658 1/2  1/2     30mm     T1653 1/2  T1659 1/2
           T1664 – 8  8mm     40mm     T1662 – 8  T1660 – 8
           T1668 1/2  1/2     40mm     T1663 1/2  T1661 1/2
                                                                        PROFILE CUTTER          RAISE CUTTER



         Replacement cutters - complete                  Replacement parts
                                                                                     USE OF CUTTERS
           Part No.      A       B        C        D       Bearing   Collar
                                                                                     The cutters are used in conjunction with a
           T1650      24.0mm     12mm     1/4    41mm      TB1023     TC002          template of the outside shape of the desired
                                                                                     panel. The template should be in 18mm MDF or
           T1651 – 8  24.0mm     12mm    8mm     44mm      TB1023     TC002          a thinner material may be used if a starting
           T1653 1/2  24.0mm     12mm     1/2    52mm      TB1023     TC002          guide is utilised. The starting guide is simply a
           T1662 – 8  35.0mm     12.5mm  8mm     47mm      TB1025     TC002          piece of timber fixed to the template to position
                                                                                     the base of the routing machine so that the
           T1663 1/2  35.0mm     12.5mm   1/2    55mm      TB1025     TC002          cutter will plunge with the guide bearing in line
           T1656      30.0mm     12mm     1/4    41mm      TB1024     TC002          with the cut out in the template. Set the starting
                                                                                     guide up by fitting the raise cutter into the
           T1657 – 8  30.0mm     12mm    8mm     44mm      TB1024     TC002          machine and positioning the bearing against
           T1659 1/2  30.0mm     12mm     1/2    52mm      TB1024     TC002          the inner edge of the template, then fix a block
           T1660 – 8  40.0mm     12mm    8mm     50mm      TB1026     TC002          onto the template against the outer edge of the
                                                                                     router base.
           T1661 1/2  40.0mm     12mm     1/2    57mm      TB1026     TC002
                                                                                     To produce a panel, the raise cutter is fitted to
                                                                                     the machine and the depth stop set to the
                                                                                     required depth (10-12mm). The cutter is then
                                                                                     plunged into the work at the start guide position
                                                                                     and then run round following the template in an
                                                                                     anticlockwise direction. To complete the effect,
                                                                                     the profile cutter is fitted and the stop set to
                                                                                     achieve the same depth. The cutter is then
                                                                                     plunged into the work using the same template
                                                                                     position and again run around this time in a
                                                                                     clockwise direction.
               30mm wide moulding - full size      40mm wide moulding - full size    Full instructions for use are supplied with the
                                                                                     cutter sets.

      Orderline 01580 890500                              102                            Fax orders 01580 890222
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